Sunday, 5 August 2012

AC Drive


The AC drive market is growing at almost 10% per year, and a major credit for this change is due to the development of AC drive technology. It is important to know that the technology used in AC drives is completely different from other simpler control methods. Use of these drives has many cost benefits as well and this fact makes them a sure shot winner in industries as well as home owned products. Let us take a quick look at the main benefits an adjustable speed AC drive can provide industrial users.

Normal motors take on too much current to start the motor, which damages the device over the long run. This also places a tremendous drain on the power distribution system connected to the motor. These sags in voltage can harm other sensitive equipment connected to the distribution system. On the other hand an adjustable speed AC drive starts a motor at zero frequency and voltage. This translates into better longevity of the motor and therefore the machine. Also, these drives curb voltage sags to avoid damage of any other equipment or machines connected to the same distribution system. The controlled starting current also makes a difference in the electricity bill you incur each month.

AC drives have controlled acceleration as well. They start at zero speed and slowly and steadily accelerate on the ramp. This is not the case in other AC motors that start abruptly creating a kind of shock to both, the machine as well as the load and motor. Such rapidity creates more wear and tear on the connected load and motor. Also, many older motors have only a few operating speeds, whereas an adjustable speed AC drive enables adjustable operating speeds by programmable controller or process controller. They also have an adjustable torque limit, which allows the motor to not ever exceed the designated limit. Controlled stopping is also as important as controlled acceleration to ensure minimal mechanical wear and tear. This too is ensured in AC drives.

Centrifugal fan and pump loads operated with an Adjustable Speed AC Drive reduces energy consumption, and this is a crucial aspect since energy savings has become a motto for more and more industries to curb the global warming problems. Plus, in view of the fact that AC drives save energy to a large extent, they pay back the capitalized cost in a matter of just a few years, depending on the size of the motor you have bought.

You can also eliminate the purchase of expensive mechanical drive components such as gearboxes, etc, by using an adjustable speed AC drive, given that the AC drive operates at variable speeds and can deliver low as well as high speeds required by the load.

Tuesday, 24 July 2012

Copeland Compressors and the Advantages of Using Them


Having a decent cooling system can be the difference that either sets the ambiance for efficient work and comfort or causes a state of total discomfort and annoyance, leading to a growing sense of agitation in a work place. Copeland compressors, on the other hand, go beyond just setting a comfortable ambiance for efficient work, they raise the standards to better cooling, energy saving and compact systems that not only work on creating a general mood of satisfaction but also work on saving the environment.

With climate change being an extremely relevant issue in our daily lives, the use of cooling systems such as air conditioners and refrigerators has increased at an alarmingly high rate. This leads to the overusing of appliances, causing them to break down much faster than what their warranties promise, as well as an added burden on one's electricity bills and more harm to the environment. Copeland compressors prevent all of these from taking place through the sheer ingenuity of their advanced mechanism.

The air conditioners function of cooling is undertaken by its compressor, which converts low pressure cold air to high pressure warm air to maintain the atmospheric temperature around it. Copeland compressors are made of spiral compressors or what is also called a scroll compressor that consists of two spirals. The outer spiral remains stationary while the inner one rotates in order to create air pressure. The body of the compressor is known to have 70% parts lesser than most standard compressor models, which attributes to the overall compact body of the cooling system, taking up far less space and being much easier to transport. Other than this, Copeland compressors are known to reduce the energy usage in a home by around 20-60%, saving not only the energy itself but also on the electricity bills at the end of the day. When compared to other cooling models, the compressor is also cheaper and more reliable as fewer parts mean fewer breakdowns and repairs. Marinating a Copeland compressor is also much easier due to this reason. The compressors are also built to withstand liquid and, thus, the mechanism is not harmed in the event of a leakage of fluid. Additionally, due to its structure, the compressor is not as affected by voltage fluctuations as its counterparts, essentially because it is so compact.

So, when you're in the market for a new cooling system for your home  or a commercial area, be sure to conduct enough research on the compressor to make an informed decision as the efficiency of an air conditioner cannot be judged simply by design, size or only its brand. Make sure that your cooling system caters to your needs and to the needs of the environment. 

Thursday, 12 July 2012

Scroll Technology – The Future of ACs


One of the most vital components of an air conditioner is its compressor. The compressor works on turning cool air with low pressure into hot air with high pressure in order to maintain the cooling of the area it's installed in. As a consumer, if you're interested in using a compressor that saves energy, has fewer parts, is easy to install and also saves your money, you should consider using scroll technology in your air conditioner or refrigerator.

In a world that's growing hotter by the minute, the importance of a good air conditioning system is undisputed. Choosing an air conditioning system that fits your needs, however, is a harder task than it looks as most consumers are easily swayed by catchy advertisements shown on the television. Apart from looking at features such as design, size, shape and brand, one must conduct some research on the mechanism of the air conditioner or refrigerator in order to make an informed decision. Most of the functioning in an air conditioner is taken care of by the compressor, which not only makes sure that the hot and cool air are well circulated and pressurized, but also that the machine itself suffers no harm.

A compressor that uses scroll technology provides one with various advantages, such as lesser disturbances in terms of noise due to fewer vibrations and the ability to place it almost anywhere due to its compact size. Having lesser parts than any other compressor ensures that there are fewer breakdowns and that there is higher efficiency. While these compressors produce the same amount of cooling as the other standard compressors, they manage to do so while using a lesser amount of energy, thus saving not only on your electrical bills but also contributing to the idea of sustainable development and using resources in a manner that helps preserve the environment. Studies have shown that these compressors reduce the energy usage by 20-60% in a home.

Compressors using scroll technology also have better protection against liquids so in the event of a fluid leak in your air conditioning system or your refrigerator; the mechanism itself will not be harmed.

Scroll technology owes its reliability to the fact that its prototype was invented in the early 1900s, giving the technology ample time to develop and re-develop in order to suit the changing needs of its growing consumer base. The compressor itself is made up essentially of two scrolls, that is, spirals. While one remains stationary, the other rotates inwards in order to create a higher air pressure. As this form of compressors have up to 70% fewer parts than most models of compressors, it gets the job done much faster and better than heavier, bulky models.

Thus, one must make an informed decision when considering buying a new cooling system. When you're going in for an air conditioner or refrigerator and are concerned about factors such as size, efficiency, energy saving and lower price, scroll technology is easily the best option for you. 

Tuesday, 26 June 2012

Copeland Scroll Compressor


First invented in the early 1900s, a scroll compressor is a form of air compressors. This is a device very commonly used in air conditioning systems, automotive air conditioners, and central heating pumps. As compared to the traditional piston-powered air compressors, the scroll compressors boast of running more smoothly and are much more energy efficient. Used for compressing air or refrigerants, the device has two scroll-like parts. One scroll stays fixed while the other scroll moves in circular motion inside the machine to help create high air pressure. While different types of AC compressors include scroll compressors, piston or reciprocating compressors, and screw compressors, there are quite a few advantages in using scroll compressors, especially a Copeland scroll compressor.

The Copeland compressor company was established in 1921 and since then it has steadily grown and is one of the most reputable and highly regarded companies in the business. Their product line ranges far and wide. The various compressors range in power, starting from compressors used in refrigerators and small air conditioning systems to large scroll compressor used for huge industrial units. To name some products, there is Copeland Scroll compressors, Copeland Scroll Ultratech compressors, Copeland Scroll ZRK5, Copeland Scroll ZPK5, Copeland Scroll commercial compressors, Copeland Scroll 7- 15 horsepower with Copeland’s Advanced Scroll Temperature Protection (ASTP), Copeland Scroll Digital, and many more.

Scroll compressors are extremely popular for usage in air conditioning and refrigeration systems all around the world, as they provide many benefits particularly with regards to money. There are some distinct reasons for this that can be split into four headings, namely: fewer parts, high performance, energy savings, and size. As compared to other compressors the scroll compressor needs fewer parts to work, which in turn translate into higher reliability and less disturbance (noise). Since there are few parts involved, there is a much less chance of breakdown or lack of efficiency. Maintenance too is easier as well as cost-effective.

Scroll compressors produce superior cooling capacity as compared to standard compressor models. Another advantage of scroll compressors is their size benefit. There was a time when old-fashioned compressors needed a lot of space because of their huge sizes. These are very compact in size. This is a big advantage to businesses that need large refrigerators or AC systems such as supermarkets, corporate offices, etc.

The most important advantage of a Copeland scroll compressor or any reputable brand’s scroll compressor is the energy efficiency factor. These compressors can produce the same cooling capacity as standard model compressors, while using less power. This means less electrical usage or we can say as energy saving devices. With the value of money touching the sky, saving on electricity bills and doing something good for the environment is a win-win for any customer. 

Monday, 18 June 2012

AC Compressor


An AC compressor is the part of an air conditioning system that does the job of compressing cool, low pressure gas into a hot, high pressure gas. This compressing process plays an imperative part in the multi-step course that helps in keeping the area cool. When we switch the AC ‘on’ it starts with low pressure gas traveling into the air conditioning compressor, which compresses the gas into a high pressure gas of a much higher temperature. After this, the gas is cooled down in the condenser where it turns into liquid still under high pressure followed by it traveling to the evaporator. In the evaporator this liquid is pushed through a small hole into tubing, where it uses the heat from the room to be cooled and turns back into gas. Yet again this low pressure, cool gas is transported back to the AC compressor where the whole process is repeated until the air conditioning is switched ‘off’.

The refrigerants used in air conditioning systems are fluids that are gases with a low boiling point that can be easily converted from a liquid to a solid. One of the most popular refrigerants from the past was Freon. It was used all over the world, until it was discovered that when Freon escaped into the environment, it causes deterioration of the precious ozone layer of the atmosphere. Thanks to this fact and the awareness of global warming and related ecological problems faced by the world today, pretty soon more ozone-friendly fluid alternatives were used as refrigerants.

Similar considerations are being applied to other parts of the air conditioning systems in the market today. The focus has shifted from producing units that look fashionable and give superior cooling no matter what the adverse effect on environment, to producing AC systems that not only look contemporary, but also boast of being eco-friendly and energy efficient. And the awareness and yearning to do at least a little bit for the environment is not just limited to the manufacturers, but also consumers. A majority of buyers of air conditioning units nowadays do not mind shelling out more money to buy a quality product that is conserving the ecology and is energy efficient, compared to a low star rated product that is cheap but will run up electricity bills for years to come.

AC compressor is an important part of any AC system. It is also one of the most expensive parts of the unit. Hence, it is important to maintain it in order for it to work effectively. A good way may be to change or clean the air filter to extend the compressor’s life. You could make arrangements to get the filters changed every three months or as needed.

Wednesday, 30 May 2012

Copeland Scroll Compressor


A scroll compressor is also referred to as a spiral compressor, a scroll vacuum pump or a scroll pump. All these terms point to a device manufactured specifically to do the job of compressing air or refrigerant. The primary use of this device is in air conditioning systems. A typical scroll compressor uses two interleaving scrolls to compress, pump or pressurize gas and liquids. Today Copeland Scroll compressor technology is one of the leaders in this field. Their products are known far and wide for its superior efficiency, proven reliability and ease of installation. The company also has one of the broadest product line in the industry that can be used in singular or tandem configurations and be modulated to increase efficiency and comfort for the consumer.

The design benefits of the Copeland scroll compressor are many. It provides better liquid handling meaning protection against liquid damage. This can be managed because the axial and radial compliance separate in the presence of liquid refrigerant. The device provides greater efficiency in comparison to other competitor operating range products in the market. It also produces less sound and very low vibration levels in comparison to other traditional compressors available these days. Other aspects that put this company at the highest level of achievement over others is that the products have unmatched reliability. With 70% fewer moving parts within the unit, ability to start under any adverse conditions including system load, compact in size and lightweight makes it easy to service and maintain, simple in design, engineered for optimum performance with today’s chlorine-free refrigerants, and having no complex internal suction and discharge valves for quieter operation and higher reliability, the company is a undisputed leader in residential as well as commercial units.

The journey for this brand does not end here. The company has its eyes set on making the products more environmentally friendly, provide indoor comfort and better efficiency, even though at the present time itself this innovative technology is enabling air conditioning systems to operate at an energy saving two-thirds capacity approximately 80 percent of the time.

In view of the fact that a Copeland Scroll compressor can help reduce energy use by 20 to 60 percent in a home unit, there are a large number of companies from around the world that are switching to such innovative technologies for their air conditioning products to tap into perks like having a product range that gives high energy savings, uninterrupted cooling performance, lowest environmental impact, lowest life cycle cost by design, and longer tube length. With so many advantages on your side, it is no wonder more and more air conditioner manufacturers from around the world are now looking at Copeland Scroll for further enhancements in the systems and developments to take the industry a notch or two further.

Thursday, 24 May 2012

Facts about AC Drive


There was a time in manufacturing history of air conditioners when speed control from a singular motor was achieved through a series of large pulleys that would power the large flat belts. The various sizes and combinations of these sized pulleys and belts together decided the speeds. Being extremely inefficient and hazardous as the pulleys were open faced and exposed. Eventually smaller belt and pulley systems were invented and electric motors became compact and although the efficiency was still lagging behind. The problem was effectively solved with the invention of modern AC drives. These drives operate on the principle of controlling the frequency of the AC, which is sent to the motor. The adjustments on frequency also affect the voltage, while the amount of power delivered to the moving motor remains constant.

There are many ways of referring to AC drives in the industry. They may be called Inverters, Variable Speed Drives (VSD), Variable Frequency Drives (VFD) or Frequency Converters, as their primary function is to control the AC induction motor. A distinctive feature of AC drives is that by controlling the frequency delivered to the motor, they can monitor any adverse or overload conditions experienced by the unit due to things like equipment failure, electrical flouting and the like. In view of this fact, plenty of manufacturers these days are setting the AC drives to cease operation at any minor infraction that may cause harm to the motor. This saves manufacturers huge amounts in motor replacements. Some leading manufacturers even have intelligent drives that have programmable automation or motion controllers within the product to eliminate communication delays, improve performance, efficiency in motion application, save panel space by removing the need for external controls.

The chief reason for the demand of such drives is the energy consumption factor. It is estimated that such drives end up saving up to 20% more energy if installed and operated in an efficient way. These AC drives also play a key role to reduce carbon emissions into the environment, taking into consideration that the motors consume almost two thirds of electrical energy. Since energy efficiency, money saving and environmental conservation are three important aspects in buying electronic products, the significance of AC drives can be realized.

The need for buying a product with a high quality AC drive is very high nowadays, when the value of money is so high, thanks to the extreme inflation. In fact, a majority of smart buyers in the market ask for details and specifications of the product. Some of the frequently asked questions include inquiries about the AC drive and in turn the energy star ratings, efficiency of cooling, tonnage and size, product reputation, installation charges, product life cycle, etc.