There was a time in manufacturing history
of air conditioners when speed control from a singular motor was achieved
through a series of large pulleys that would power the large flat belts. The
various sizes and combinations of these sized pulleys and belts together
decided the speeds. Being extremely inefficient and hazardous as the pulleys
were open faced and exposed. Eventually smaller belt and pulley systems were
invented and electric motors became compact and although the efficiency was
still lagging behind. The problem was effectively solved with the invention of
modern AC drives. These drives
operate on the principle of controlling the frequency of the AC, which is sent
to the motor. The adjustments on frequency also affect the voltage, while the
amount of power delivered to the moving motor remains constant.
There are many ways of referring to AC
drives in the industry. They may be called Inverters, Variable Speed Drives
(VSD), Variable Frequency Drives (VFD) or Frequency Converters, as their
primary function is to control the AC induction motor. A distinctive feature of
AC drives is that by controlling the frequency delivered to the motor, they can
monitor any adverse or overload conditions experienced by the unit due to
things like equipment failure, electrical flouting and the like. In view of
this fact, plenty of manufacturers these days are setting the AC drives to
cease operation at any minor infraction that may cause harm to the motor. This
saves manufacturers huge amounts in motor replacements. Some leading
manufacturers even have intelligent drives that have programmable automation or
motion controllers within the product to eliminate communication delays,
improve performance, efficiency in motion application, save panel space by
removing the need for external controls.
The chief reason for the demand of such
drives is the energy consumption factor. It is estimated that such drives end
up saving up to 20% more energy if installed and operated in an efficient way. These
AC drives also play a key role to reduce carbon emissions into the environment,
taking into consideration that the motors consume almost two thirds of
electrical energy. Since energy efficiency, money saving and environmental
conservation are three important aspects in buying electronic products, the
significance of AC drives can be realized.
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